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XF 541

THERMOGARD™ WHITE POLYIMIDE LABEL STOCK
Technical Data Sheet
POLYONICS, INC.
POLYONICS XF-541 THERMAL TRANSFER PRINTABLE POLYIMIDE LABEL STOCK

Description: Polyonics XF-541 is a polyimide label material with a permanent pressure sensitive acrylic adhesive and a high opacity, matte tan topcoat specifically designed for thermal transfer printing on polyimide labels.

Polyonics XF-541 polyimide label material is designed for barcode or alphanumeric identification of printed circuit boards, or related electronic components. It is the ideal label to withstand mixed circuit board processes, on either the top or bottom side of the board. It has excellent resistance to harsh fluxes, cleaners, saponifiers, and wave solder environments, and resists all commonly employed methods of cleaning. XF 541 polyimide labels are one of several polyimide label materials available.

The printed polyimide label resists smearing, even when the board and label are directly removed from a reflow or wave solder environment. The XF-541 matte topcoat resists solder balls.

XF-541 polyimide label material can also be printed with dot matrix, laser, and ink jet printing technologies.

The choice of thermal transfer printer can make a real difference as well on the overall polyimide label performance. Our materials can be used with most industrial thermal transfer printers, such as Zebra, Intermec, Sato, Printronix, NEC, Datamax, and Brady label printers, for harsh environment bar code label printing with a wide variety of thermal transfer ribbons.

XF-541 polyimide labels are also suitable for use in ISO clean-room applications, when used with a film liner instead of a paper liner.

Test data and test results contained in this document are for general information only and shall not be relied upon by Polyonics customers for designs and specifications, or be relied on as meeting specified performance criteria. All values shown are averages and should not be used for specification Purposes. Customers desiring to develop specifications or performance criteria for specific product applications should contact Polyonics for further information.

Some useful properties of XF 541 printable white polyimide label material
PROPERTY
METHOD
RESULT
ADHESIVE THICKNESS
ASTM D 1000
0.0018-.0020 in.(0 .046-0.051 mm)
180 DEGREE PEEL ADHESION
ASTM D 1000
24 hour dwell 35 oz/in (39 N/100 mm)
24 hour dwell 35 oz/in (39 N/100 mm)
FLAMMABILITY
ASTM D 1000
Average Burn Time< 2 seconds
COATED FILM THICKNESS
ASTM D 1000
0.0024-.0027 in.(0.061-0.069 mm)
DIELECTRIC STREGNTH
ASTM D 1000
> 8 kv

THERMAL CHARACTERISTICS
PERFORMANCE PROPERTIES
TYPICAL RESULTS
Short Term High Service
Temperature 5 minutes at 500°F (260°C)
300°C label moderately discolors.
Label remains functional.
2 Hours at 338°F (170°C)
No visible effect to label at 170°C,
Label discolors at 190°C
Moderately at 220°C
Severely at 260°C.
Label remains functional.
Long Term High Service Temperature
1000 hours at 212°F (100°C)
No visible effect to label at 100°C
Label discolors slightly at 120°C
Moderately at 145°C.
Label remains functional.

 
CHEMICAL RESISTANCE, measured by PCS (Print Contrast Signal)
CHEMICAL
TEST CONDITION
RESULT
Control
Heat , 5 minutes
99%
Trichloroethane
74°C, 10 minutes
98%
Aquanox SSA® 30% aqueous
40-50°C, 10 minutes
98%
RE-ENTRY® KNI 2000 Terpene
40-50°C, 10 minutes
98%
BIOACT® EC-7R Terpene
40-50°C, 10 minutes
98%

Alpha Metals Inc. 2110 Saponifier 6% aqueous
65-70°C, 10 minutes
98%
Isopropanol 99%,
82°C, 10 minutes
99%
Deionized Water
100°C, 10 minutes
99%
Note. All values shown are averages and should not be used for specification purposes. Test data and test results contained in this document are for general information only and shall not be relied upon by POLYONICS or American Printing Converters customers for designs and specifications, or be relied on as meeting specified performance criteria. Customers desiring to develop specifications or performance criteria for specific product applications should contact POLYONICS or American Printing Converters for further information.

Environmental Tests

Customer experience, supported by our laboratory data clearly show that XF 541 polyimide label material can be stored for at least one year in an environment below 80 degrees F and 60% RH . We are confident that our product will perform well beyond this time frame. However, it remains the responsibility of the user to assess the risk of using such product. We encourage customers to develop functional testing protocols that will qualify a product's fitness for use, in their actual applications.

Polyonics, Inc. does not endorse ribbons from specific ribbon companies. Our recommendations are based solely on the manufacturers testing methods and procedures and are subject to revision without further notice.


American Printing Converters' goal is to achieve total customer satisfaction, and we offer a 100% guarantee on all our bar code thermal transfer ribbon products.

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ASTM: American Society for Testing and Materials (USA)

AQUANOX SSA® is a trademark of Kyzen Corporation. BIOACT® is a registered trademark of Petroferm, Inc. RE-ENTRY® is a registered trademark of Environsolv, Inc. THERMOGARD™, TRIBOGARD®, & POLYONICS are registered trademarks of Polyonics, Inc.