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XF
446
ESD label ,Static Dissipative Label, and Static
Dissipative Kapton® label Materials for printed circuit
board labels.
Recommended
Ribbon: IIMAK R2 PRIME
Description:
POLYONICS XF-446 is a polyester film with a permanent pressure
sensitive acrylic adhesive and a high opacity, gloss white
finish specifically designed for thermal transfer printing.
XF-446 is deemed to be a STATIC SAFE product in accordance
with EIA 625, EIA 541. The Test Methods employed were in accordance
with EOS/ESD S11.11.
Use: POLYONICS XF-446 is designed for barcode
or alphanumeric identification of printed circuit boards,
or related electronic components. It is the ideal label to
withstand many surface mount board processes, but is not well
suited for temperatures above 400°F.
Properties: The XF-446 topcoat, in combination
with the appropriate thermal transfer ribbon, passes the requirements
of MIL-STD-202F, Notice 12, Method 215J. The print resists
smearing, even when the board and label are directly removed
from a reflow or wave solder environment. Preheating the labeled
product can further enhance print permanence in the case of
extreme solvent and/or abrasion exposure, although this is
not typically required for board processing applications.
Moreover, when the label is peeled from its release
liner, less than 25 volts per square inch of electrostatic
charge is generated, making it safe to use in a static free
work environment, per EIA 625 and 541. |
|
| Properties |
Test
Methods |
Average
Results
USA Units |
SI
Units |
| Thickness |
ASTM
D1000 |
|
|
• Substrate |
|
0.002
in. |
0.0508
mm |
•
Adhesive |
|
0.0008
in. |
0.0203
mm |
•
Total |
|
0.0028
in. |
0.0711
mm |
Adhesion
to: |
ASTM
D-3330 |
|
|
•
Stainless steel |
20
minute dwell |
21
oz/in. |
23
N/100 mm |
|
72
hour dwell |
40
oz/in. |
44
N/100 mm |
Tack |
ASTM
D2979 |
|
|
•
Polyken Probe |
1
second dwell |
25
oz. |
710
grams |
Drop
Shear |
PSTC |
›100
hrs. |
>100
hrs. |
Surface
Resistivity |
EOS/ESD
S.11.11 |
Label
Surface
10^7^ - 10^8 Ohms |
Adhesive
Surface >10^6 Ohms |
Peel
Value
(Volts/sq in.) |
Polyonics
90224 |
‹25
volts |
|
Temperature
Range -40°F to 275°F (-40°C to 135°C) |
|
All Sl units are mathematically derived from U.S. conventional
units.
Note. All values shown are averages and should
not be used for specification purposes. Test data and test results
contained in this document are for general information only
and shall not be relied upon by POLYONICS or American Printing
Converters customers for designs and specifications, or be relied
on as meeting specified performance criteria. Customers desiring
to develop specifications or performance criteria for specific
product applications should contact POLYONICS or American Printing
Converters for further information. |
|
| Properties |
Test
Methods |
| Heat/Chemical/Abrasion
Resistance |
POLYONICS |
Samples
printed with recommended thermal transfer ribbon using
a Zebra 90Xi printer. Labels printed with 3:1 ratio
barcodes with 6 mil X dimension bars. Samples exposed
to indicated environments. Abrasion Performance tested
with 100 strokes of stainless steel ball (AISI 302,
0.3125" diameter) with 300 gram load. |
|
|
| Test
Environment |
PCS1 |
Read
Rate2 |
PCS
After Abrasion |
Read
Rate After Abrasion |
Control |
99% |
100% |
99% |
100% |
230°C
heat, 5 minutes |
99%
|
100%
|
99%
|
100% |
Kyzen
Corp. Aquanox SSA® 30% aqueous, 40°-45°C,
10 minutes3 |
100% |
99% |
100% |
100% |
RE-ENTRY®.
KNI 2000 Terpene, 40°-45°C, 10 minutes3 |
98% |
100% |
98% |
100% |
Alpha
Metals Inc. EC-7R® Terpene,
40°-45°C, 10 minutes3 |
98% |
100% |
98% |
100% |
Alpha
Metals Inc. 2110 Saponifier,
6% aqueous, 65°-70°C,
10 minutes |
97% |
100% |
97% |
100% |
Isopropanol
99%, 82°C,
10 minutes |
99% |
100% |
99% |
100% |
Deionized
Water, 100°C,
10 minutes |
99% |
100% |
99% |
100% |
1
PCS - Print Contrast Signal. PCS determined with Quick
Check 650, 0.005" aperture, 660 nm wavelength. Quick
Check 650 manufactured by
Photographic Sciences Corp.
2 Read rate determined using PSC 850 laser scanner.
3 Followed by 2 minute immersion in deionized water at
100°C |
|
|
| Storage
Conditions |
|
|
To ensure optimal performance, please adhere
to the following environmental conditions for use, shipping
and storage.
- For
optimal print results, thermal transfer printing should
occur in the temperature range of 5° C
(41° F) to 35° C (95°
F) at 45% to 85% relative humidity.
- Recommended
shipping conditions for up to one month duration are
-5° C (23° F) to 45°
C (113° F) at 20% to 85% relative humidity.
- To
ensure the ribbons performance, our suggested storage
conditions for up to one year duration are -5°
C (23° F) to 40° C
(104° F) at 20% to 85% relative humidity.
Please
Note: Exposing Thermal
Transfer Ribbons to direct sunlight or moisture will cause
damage to the ribbons.
Aquanox SSA® is a trademark of Kyzen Corporation. BIOACT®
is a registered trademark of Petroferm, Inc.
EC-7® is a trademark of Petroferm Inc. Fluorinert®
is a trademark of the 3M Corporation RE-ENTRY® is a registered
trademark of Environsolv Inc.
**INK RIBBONS DISCLAIMER NOTE
Polyonics, Inc. does not endorse ribbons from specific ribbon
companies. Our recommendations are based solely on the manufacturers
testing methods and procedures and are subject to revision
without further notice. |
|
American
Printing Converters' goal is to achieve total customer satisfaction,
and we offer a 100% guarantee on all
our bar code thermal transfer ribbon products. |
|
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AQUANOX
SSA® is a trademark of Kyzen Corporation. BIOACT®
is a registered trademark of Petroferm, Inc. EC-7®
is a trademark of Petroferm, Inc. KAPTON® is Dupont’s
registered trademark for its brand of polyimide film.
RE-ENTRY® is a registered trademark of Environsolv,
Inc. THERMOGARD™, TRIBOGARD®, & POLYONICS
are registered trademarks of Polyonics, Inc. |
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